03/22/2026
For the past few weeks we have mentioned work to be done on the crossheads prior to installation. We are now ready to machine new crosshead liners to the proper fit. The liners provide the side sliding surface where the crossheads meet the guides. Two liners are required in each crosshead. Per the original drawings they were 1/4" thick but the replacements are being individually machined to the properly dimension to center the crosshead on the guides.
After installing a new DRO on the big mill, Jeff Loffert began the process. First milling both surfaces of the 5 X 20 inch X 5/8 inch thick raw blank flat so they are straight and surfaces are parallel.
Material for the liners is from Magnolia Metal Corporation and is Modified SAE 64-C93600 SEMI-FINISHED BRONZE. The four blanks weighed 87 pounds ready for shipment.
5/8" was the thinnest blank available that we could purchase from Magnolia brass and about half will end up in our swarf bucket, carefully saved for use in casting future small parts.
The liners will be just over 1/4" thick when final fit is achieved. Then each of the four pieces will be riveted in place inside the crossheads through ten of the holes visible on each side of the crosshead.