15/04/2026
One of the features that makes the KLR650 Adventure motorcycle a great value-for-money option is the luggage system it comes with. You can literally roll out from the dealership, throw your gear into the OEM plastic boxes, and off you go on an adventure trip.
Nothing is perfect in this world, and likewise there are a number of criticisms of these OEM pannier boxes: too small, too brittle, dorky, the list could go on. There are plenty of aftermarket options for any requirements and preferences, but none of it is cheap when you change both the luggage and the luggage rack system as well.
For example, my KLR inherited a good pair of soft saddlebags from my previous motorcycle, which I prefer more than the OEM luggage. At first, I just used some pipe clamps and fixed two HDPE boards to the racks, and I could mount my bags on those. It was a cheap and well-working solution with a couple of drawbacks:
-I couldn't use the OEM boxes anymore.
-Those HDPE boards became a permanent fixture of the motorcycle, and not the most aesthetically pleasing ones.
It took a bit of time and some elbow grease to come up with something more practical.
These 3D-printed brackets can replace the pipe clamps and make the boards, with the soft luggage attached, and just pop on and off in a jiffy. While the brackets snap on, I have added ball-lock safety pins to secure them.
The reason I am writing about this is because I think maybe others can make good use of this little doodad as well. With these brackets and some kind of board that suits your needs, you can attach almost anything to the OEM luggage rack in an easy-on, easy-off way.
You can download the 3MF file from here (1), or here (2) for free and print your own set (3 for one side, 6 for a set).
(1) https://drive.google.com/file/d/1GDB0tyVpsbcmML1D0waMtk4i4lTAonEJ/view?usp=sharing
(2) https://makerworld.com/en/models/2664509-gen3-klr650-luggage-rack-brackets -2948115
The hardware you need can be bought on AliExpress or at your local hardware store:
M6 flat-head countersunk hex self-tapping stainless steel screws (2 for each bracket, 12 for a set)
https://www.aliexpress.com/item/1005003299226889.html?spm=a2g0o.order_list.order_list_main.37.278f1802s9D1Rd
5 mm × 65 mm ball-lock safety pins (1 for each bracket, 6 for a set)
https://www.aliexpress.com/item/1005008702193425.html?spm=a2g0o.order_list.order_list_main.31.278f1802s9D1Rd
If you would like to have a set (6 x 3D printed brackets) but you don’t have a 3d printer, contact us on the link below.
https://klrramblers.wordpress.com/contact/
There is a good chance that I can find someone who can print it for you. But, you need to source your own hardware and HDPE or any other kind of board.
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These brackets were designed and tested with utmost care. However, they are provided as is, without any warranty or guarantee of performance. We accept no responsibility or liability for any damage, loss, or injury resulting from their use, misuse, or installation. Refer to our legal disclaimer and copyright information for full terms.