Truck Friendly - caravan road safety program

Truck Friendly -  caravan road safety program See link below.
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‘Truck Friendly’ is a national caravan road safety program designed to help encourage safer driving for those towing caravans and large trailers.
🛻 Get your copy 📚
SAFE CARAVAN TOWING - THE MANUAL
from the Truck Friendly web site.

DO YOU REALLY NEED ELECTRONIC SWAY CONTROL?While Electronic Sway Control (ESC) is now standard equipment on many new car...
17/06/2026

DO YOU REALLY NEED ELECTRONIC SWAY CONTROL?

While Electronic Sway Control (ESC) is now standard equipment on many new caravans and new model tow vehicles, is it the answer to your stability concerns?

Firstly, I strongly recommend the fitting of ESC on all larger caravans as an extra safety feature. However, it should not be relied upon in place of basic safe caravan towing practices.

WHAT IS ELECTRONIC SWAY CONTROL?

In basic terms, ESC is fitted to the caravan and senses any unusual swaying of the caravan and automatically applies the caravan’s brakes to hopefully reduce or eliminate the caravan sway motion. It is similar to the driver applying the caravan override brakes, in the case of popular Redarc Tow Pro, by pressing the brake adjustment k**b in the driver’s cabin. However, the ESC acts much quicker, and in some cases before the driver realises they have a problem.

Many units will, when sway is detected brake all the caravan wheels simultaneously, while others like the Al-KO systems (Tow Assist and Dexter systems) brake each left or right-side wheel brakes independently or proportionally similar to an ABS braking system in a car. See the Al-KO web site for more details on system types and functions.

Similar systems are now standard on many tow vehicles when towing, however functionality and compatibility with other systems fitted as standard equipment or after-market add on to caravans under tow by those vehicles vary, so please read your vehicle owner’s manuals or speak with the vehicle dealer for specific information about the systems in your tow vehicle and caravan, if fitted.

THE PROBLEM

Too many drivers have stated that they love their ESC, and they can feel it cutting in all the time.

May I say, “IT YOU CAN FEEL THE ESC CUTTING IN ALL THE TIME OR EVEN FIND IT A COMMON OCCURANCE, THEN YOU MAY HAVE A SERIOUS PROBLEM WITH YOUR CARAVAN RIG.”

ALL ESCs are reactive and only cut in when a problem / sway has been detected. They DO NOT stop sway from happening in the first place. Many are highly efficient, depending on how they are installed, and brakes adjusted etc.

In normal driving situations, your caravan should not sway when set up correctly and loaded correctly. That is when basic safe towing practices are being followed.

Sway is usually caused by several factors coming together at the same time.
Almost all caravans can be towed at speeds below 70kph without any issues. It is above this speed (approximately) that other factors will come into play.

A badly loaded caravan is one of the major contributors to the caravan swaying. Too much weight on the rear and a low tow ball weight will often be a big factor in sway starting as speed increases.

Once sway has started, a heavy load on the very front or very rear of the caravan will act as pendulums as the caravan yaws over the axles increasing the inertia of the swaying motion.

Incorrect tyre pressures on the tow vehicle and caravan will also contribute to the lack of caravan stability at this time impacting the tyre side wall’s rolling action affecting further sway movement.

Side winds from natural weather events, or from passing large vehicles can also start sway motions. We have all sat in our cars at the traffic lights when a large truck passes and our car rocks to the side caused by the air dam in front of the truck and rear suction as the truck passes.

Uneven road surfaces can also rock your van from side to side and wheel ruts in the roads can steer your van from side to side as you drive.

It is when you are in a sway event that you will appreciate having a tow vehicle heavier than the caravan / trailer under tow. I do refer to actual weight not perceived or plated weights, as a heavy object will always push around a lighter object. We do not want a heavy caravan to be pushing a lighter tow vehicle from side to side.

When driving down hill, the caravan may start to push the tow vehicle causing it to start swaying.

While one of these factors alone may not start trailer / caravan sway it is when two or more of these factors come together in, what I call, ‘The Perfect Storm,” sway can start quite suddenly.

WHAT ARE SOME CONTRIBUTING FACTORS TO CARAVAN SWAY?

o INCORRECT LOADING OF THE CARAVAN, LOW TOW HITCH WEIGHT.
o SPEED INCREASE’S THE CHANCE OF SWAY EXPOTENTIALLY
o SPEED INCREASES THE SEVERITY OF SWAY AS INERTIAL INCREASES
o MISMATCHING TOW VEHICLE AND CARAVAN – WEIGHTS, SET UP, ETC.
o TYRE PRESSURES
o TOO LOW TYRE PRESSURE CONTRIBUTES TO UNDERSTEER
o TOO HIGH TYRE PRESSURERS CONTRIBUTES TO OVERSTEER
o HEAVY WEIGHTS AT EXTREME FRONT AND EXTREME REAR OF THE CARAVAN
o CROSS WINDS FOR SUCTION FROM WEATHER OR PASSING VEHICLES.
DOWN HILL DRIVING. TRAILER TRYING TO OVERTAKE THE TOW VEHICLE.

Your caravan should self-correct when these situations are encounter. If it does not, then you may have some issues with your set up that need addressing.

IN MOST CASES, SWAY IS THE SYMPTOM AND RESULT OF NOT FOLLOWING BASIC SAFE TOWING PRACTICES. THE SYMPTOM OF A PROBLEM.

FIX THE PROBLEM, NOT THE SYMPTOM.

While we all have the best of intentions, it is a fact that many vans sway for reasons unknow to the driver. It is therefore recommended to have ESC fitted to your caravan for these occasions.

DO NOT however expect ESC to stop all sway as the towing companies still recover caravans that have rolled over that had ESC fitted to them.

It can be an extra safety feature, not a substitute for not following basic safe caravan towing procedures.

For much more reliable information on towing your new caravan safely and legally get your copy of SAFE CARAVAN TOWING – THE MANUAL

It is available in E-Book version and printed hard copy posted anywhere in Australia including P.O. Boxes.

AVAILABLE FROM THE TRUCK FRIENDLY WEB SITE AT –
https://www.truckfriendly.com.au/safe-caravan-towing-the-manual/

It makes an ideal gift for those you care about who are new to caravanning, or for Mum or Dad’s birthdays, Christmas or Father’s or Mother’s Day.

What’s Up Down Under described it as “The New Towing Bible”, in their Nov ’24 review.

Also available at the Truck Friendly site at upcoming caravan expos in Tamworth, Rockhampton, Fraser Coast, Toowoomba, Lismore and Newcastle.

Love to hear your feedback.

Stay safe.

Cheers

Ken Wilson
Truck Friendly caravan road safety program
[email protected]

16/06/2026

KEN & JENNY FROM TRUCK FRIENDLY WILL BE AT THE TAMWORTH EXPO, 26th to 28th June.

Ken will host safe caravan towing talks at 10, 12 and 2pm daily. See the event program for details.

Other expos are also coming.

Stay safe, stay informed.
Cheers

16/06/2026

SADLY COFFS HARBOUR CARAVAN EXPO THIS WEEKEND HAS BEEN POSTPONED DUE TO FLOODING OVERNIGHT RAIN.

We will advise when a new date has been arranged.

Hope all in Coffs Harbour are OK.

Stay Safe.
Ken Wilson

SLIDE ON CAMPERS AND CANOPIES.THINGS TO LOOK OUT FOR.Adding a slide on camper or aftermarket canopy to the rear tray or ...
14/06/2026

SLIDE ON CAMPERS AND CANOPIES.
THINGS TO LOOK OUT FOR.

Adding a slide on camper or aftermarket canopy to the rear tray or tub of your ute may sound like a great idea to help provide that extra storage or accommodation option while allowing you to also 'possibly' tow that boat to your favourite fishing spot and stay for the wekend or more.

WARNING: - Always do your sums on weights and where that weight is located or pay the price when you hit the uneven road or track.

Depending on construction and what bells and whistles they come with, the aftermarket canopies themselves can weight 300 kgs or more before you put anything in them.

A dual set of drawers found in many dual cab utes alone can weigh 60kgs and often the reason the vehicle is overweight and illegal to drive on the roads.

Every door, slide, cupboard and shelf has weight before you put anything in them.

We fit these canopies so we can fit more 'stuff' in and easily get to it. Often, we place the heavy drawers, slides, fridge and contents at the rear for easy access.

This can very easily increase the leverage of weight off the front suspension onto the rear suspension, often overloading it.

Then we couple up a caravan or boat via an overhung hitch increasing the leverage substantially on the rear axle. Often the rear axle load increases by 140 to 150% of the tow ball download weight, a fact many fail to consider.

Then we go over beach washouts, dirt roads or lumpy bumpy roads out west in the black soil country and many have ended with a broken chassis as a result.

As the front of the car dip down, the rear lifts up causing the trailer tow hitch to rise, dipping the rear of the trailer. When the front of the car comes out of the dip the opposite will happen. The inertia created as the vehicle and trailer go up /down and change direction suddenly can easily vastly increase the forces at play and crack the vehicle chassis just between the cab and tray. It is a common problem. and not specific to any one vehicle brand.

While many state it is air bags that cause the issue. While, I cannot say air bags do not compound the problem in some vehicle, the broken chassis problem happens in many vehicles that do not have air bags fitted.

It is fair to say incorrectly adjusted or hard, overinflated air bags reduce the dampening effect of the vehicle's suspension.

Air bags are designed to help prevent the suspension from bottoming out under extreme load conditions. Too high a pressure and they remove the spring from any suspension.

Slide on canopies can result in similar issues and judging by some of the very heavy and heavily overhung slide on campers I have see at some of the caravan shows it can be a big concern if not handled with some thought and basic understanding of physics.

Trayon Campers are an Australian company giving some thought to these issues and design their campers with the heaviest weights as far forward as practical, increasing weight transfer forward of the rear axles and onto the front suspension.

Simple things on a slide on camper like having the access door on the side helps reduce dust entry etc.

The Trayon Camper web site has some great vehicle comparisons on load and load distribution to see what is practical and safest on your current rig. It also helps explain about weight distribution by better design.
https://www.trayon.com/

Everything has weight, including your bulbar, UHF, canopy, second battery, fridge, and everything you put in or on it. Driver, passengers, car seats, dogs and their stuff all are weight.

Food for thought.

For reliable information on safer caravanning, get your copy of
SAFE CARAVAN TOWING – THE MANUAL.

It is available in E-Book version and printed hard copy posted anywhere in Australia including P.O. Boxes.

It makes an ideal gift for those you care about who are new to caravanning, or for Mum or Dad’s birthdays, Christmas or Father’s or Mother’s Day.

AVAILABLE FROM THE TRUCK FRIENDLY WEB SITE AT –
https://www.truckfriendly.com.au/safe-caravan-towing-the-manual/

Also available at the Truck Friendly stand at upcoming caravan expos in Coffs Harbour, Tamworth, Rockhampton, Fraser Coast, Toowoomba, Lismore and Newcastle.

Love to hear your feedback.

Stay safe.

Cheers
Ken Wilson
Truck Friendly caravan road safety program
[email protected]

ORICOM - END OF FINANCIAL YEAR SALE.USE DISCOUNT CODE 'TF15' AT THE CHECKOUT TO GET 15% DISCOUNT.CHECK OUT THE ORICOM WE...
12/06/2026

ORICOM - END OF FINANCIAL YEAR SALE.

USE DISCOUNT CODE 'TF15' AT THE CHECKOUT TO GET 15% DISCOUNT.

CHECK OUT THE ORICOM WEB SITE FOR SOME GREAT SPECIALS.

https://oricom.com.au/

CARAVAN & LIFESTYLE EXPOS COMING SHORTLY – A BUSY 3 -MONTHS AHEAD WITH 7 EXPOS FOR US.- INCLUDES links to 7 up upcoming ...
12/06/2026

CARAVAN & LIFESTYLE EXPOS COMING SHORTLY – A BUSY 3 -MONTHS AHEAD WITH 7 EXPOS FOR US.
- INCLUDES links to 7 up upcoming Expos in Qld and NSW – June to August ’26.

Ken & Jenny Wilson from Truck Friendly will be busy on the road over the next 3 months exhibiting at 7 caravan / lifestyle and outdoors expos throughout NSW and Southern QLD.

We will be presenting education sessions 3 times each day at the Coffs Harbour and Tamworth expos and have a site at all expos where you can have a chat or ask about your caravanning questions.

Get your copy of SAFE CARAVAN TOWING – THE MANUAL and buy the lightweight Mawby Hooks to easily and safely connect your caravan safety chains to the tow vehicle.

We will also have a limited supply of ORICOM products available for purchase, at the Truck Friendly stand like super tough 5w hand-held UHF units, caravan levelers, reversing cameras, portable multi-use reversing cameras and tyre pressure monitors to help keep track of your tow vehicle and caravan tyre pressures.

Come and check out the very new 2w floating hand-held UHF units that instantly signals morse code S-O-S with the onboard light the instant it goes in the water. Great extra safety feature for fishermen, boaties and those who like to get out and about but still stay in touch.

We will also have our FREE - “I’M TRUCK FRIENDLY’ 30CM caravan stickers available for qualifying drivers.
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We start next weekend with: -

COFFS HARBOUR NSW- Friday June 19th to Sunday June 21st – COFFS HARBOUR SHOWGROUNDS.
https://www.outdoorlivingcaravanexpo.com.au/coffs-harbour/

Ken / Truck Friendly will be presenting 3 educations sessions per day at 10am, 12noon, & 2pm on different aspects of safe caravan towing in Australia.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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TAMWORTH NSW– Friday 26th to Sunday 28th June – TAMWORTH’S AUSTRALIAN EQUINE AND LIVESTOCK EVENTS CENTRE (AELEC).
https://www.outdoorlivingcaravanexpo.com.au/tamworth/

Ken / Truck Friendly will be presenting 3 educations sessions per day at 10am, 12noon, & 2pm on different aspects of safe caravan towing in Australia.

Pedder's Suspension will also be presenting sessions on GVM upgrades etc at 11am and 1pm.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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ROCKHAMPTON QLD – Friday 10th July to Sunday 12th July – ROCKHAMPTON SHOWGROUNDS.
https://rockhamptonexpo.com.au/

RACQ will be presenting sessions on safe caravan towing, weights and matching tow vehicles to caravans.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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FRASER COAST / MARYBOROUGH QLD – Friday 17th July to Sunday 19th July – MARYBOROUGH SHOWGROUNDS.
https://frasercoastexpo.com.au/

RACQ will be presenting sessions on safe caravan towing, weights and matching tow vehicles to caravans.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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TOOWOOMBA QLD – Friday 24th July to Sunday 26th July – TOOWOOMBA SHOWGROUNDS.
https://adventureexpo.com.au/

RACQ will be presenting sessions on safe caravan towing, weights and matching tow vehicles to caravans.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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LISMORE NSW – Friday 14th August to Sunday 16th August – LISMORE SHOWGROUNDS.
https://lismoreexpo.com.au/

An experienced driver trainer / educator will be presenting sessions on safe caravan towing, weights and matching tow vehicles to caravans.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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NEWCASTLE NSW – Friday 28th August to Sunday 30th August – NEWCASTLE ENTERTAINMENT CENTRE
https://newexpo.com.au/

An experienced driver trainer / educator will be presenting sessions on safe caravan towing, weights and matching tow vehicles to caravans.

Call in to the Truck Friendly site for your copy of Safe Caravan Towing - The Manual and a ‘FREE’ – ‘I’M TRUCK FRIENDLY’ caravan sticker or qualifying drivers.
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PUT THESE IN YOUR DIARY AND PLEASE SHARE ON YOUR CLUB SOCIAL MEDIA SITES.

Truck Friendly is also available to present talks at caravan club rallies in NSW and Qld where we can include them in our busy schedules.

Happy to have a chat about your club rallies etc.

Stay Safe.
Cheers

Ken & Jenny Wilson
Truck Friendly caravan road safety program
[email protected]
0429944663

NEW TO CARAVANNING.7 TIPS OF THINGS YOU NEED TO KNOW. 1. LEARN ABOUT CARAVAN AND TOW VEHICLE WEIGHTS – IT IS IMPORTANT T...
09/06/2026

NEW TO CARAVANNING.
7 TIPS OF THINGS YOU NEED TO KNOW.

1. LEARN ABOUT CARAVAN AND TOW VEHICLE WEIGHTS – IT IS IMPORTANT TO UNDERSTAND THEM.

• It is best to understand vehicle weights and acronyms BEFORE you buy your van or tow rig to avoid expensive mistakes.
• Just because others may do something, does not make it legal nor safe.
• Car and caravan salespeople can be very helpful, with lots of knowledge; however there are some that have little understanding of safe towing and weights. Learn to tell ‘Fact from Fiction”.

2. EDUCATE YOURSELF ON BASIC PHYSICS AND THE DIFFERENT LOADING AND TOWING CHARESTICS OF A ‘PIG TRAILER’ (A CARAVAN.)

• Pig Trailers are the most unstable trailers on the roads and require caution when loading and towing. Heavy transport rarely uses pig trailers.
• Caravans (Pig trailers) have the wheels in the middle of the chassis and are towed by an overhung hitch extending out the rear of the tow vehicle, approx. 1 – 1.5m rear of the rear axles.
• The towing vehicle should always be heavier than the van it tows.
• The tow vehicle’s overhung hitch moves left to right and up and down during towing. This will make the rear of the caravan do the exact opposite when connected.
• Too much weight on the rear of the caravan will cause instability and swaying of the caravan often leading to jack knifing or roll over.
• Too much weight on the tow hitch and you lift the tow vehicle front suspension and cause lack of steering, braking and traction.
• Keep heavy weights over the caravan axles which can be difficult when caravan manufacturers and buyers are more concerned with layouts than safety and they generally provide little storage over the axles.
• When loading, avoid creating a high centre of gravity which can lead to sideways instability and rocking.

3. BE CAREFUL WHERE YOU GET YOUR ADVICE AND INFORMATION FROM.

• While the caravanning community is very supportive and helpful, there are many who have no consideration for safe towing practices.
• Just because they tell you they have been towing for 20 years does not automatically mean they have been doing it safely for 20 years. They may just have been lucky. Every person I have spoken with after a rollover has said the same thing, “My van was stable until ……”
• Once again. Educate yourself from reliable sources and understand fact from fiction.
• Social media can be a great learning tool, many give great and safe advice, however there are also many comments or advice given by ‘bloody idiots’ or ones with no consideration for the safety of you, your family and other road users.

4. MOST CARAVANNING ADD ON ‘SAFETY ACCESSORIES’ ARE REACTIVE OR HELP RECTIFY THE SYMPTOMS OF A PERCEIVED PROBLEM. THEY RARELY FIX THE ACTUAL PROBLEM.

• Electronic Sway Control (ESC) is highly recommended; however, it is reactive and only cuts in when sway has already started. Sway is the symptom of a problem. Fix the problem.
• ESC will not stop all sway. Towing companies still recover rolled caravans with ESC fitted.
• Weight Distribution Hitches (WDH) can be a great accessory if your have a problem that needs them. They will not fix poor or fatigued suspension, overweight tow hitch, tow hitch too far from the rear axle or badly matched caravan and tow vehicle. Many vehicle manufacturers do not recommend that you use WDH’s on their vehicles. Is yours one of them? Find out by reading your owner’s manual.
• Many recommending the WDH do not even know what they are called or how they work. They ARE NOT anti-sway bars or sway bars as many call them. They are NOT a fix all for every known caravan towing problem as some promote them.
• Anti-sway bars are a very different thing and are used for a very different purpose.
• Learn how they work AND what they do. Two very different questions to be answered. Most do not understand how they work. Once you understand how they work you will understand how to use them safely.

5. SOME STATES HAVE SPEED RESTRICTIONS WHEN TOWING A TRAILER OR CARAVAN.

• If you are going to tow a caravan on the highways, understand what you legally can do and cannot do. Your insurance may be impacted, and traffic infringement fines may apply.

6. A SUSPENSION LIFT BY ITSELF IS NOT A GVM, GCM OR TOWING CAPACITY UPGRADE.

• A GVM upgrade will NOT increase the braked towing capacity (BTC) of your tow vehicle. In many cases it will REDUCE the available towing capacity if loaded to the new upgraded GVM and maintain the original GCM.
• All GVM, GCM and BTC upgrades must be signed off by a qualified engineer and paperwork submitted and approved by the state roads authority to be legally applicable.

7. ‘EVERYTHING ADDS WEIGHT’ TO YOUR RIG AND NEEDS TO BE FACTORED IN TO REMAIN SAFE AND LEGALLY COMPLIANT.

• All vehicle accessories and items not on it or in it from manufacture are weight. Sometimes bedding, awnings, extra solar, tools, gas and bottles, water, jerry cans and their brackets, plus the liquids in them are all weight that may or may not be included in the manufacturers Tare or Kerb weights. Weigh your rig to find out more.
• Driver and ALL passengers are weight as is the child car seats you strap the small children into. Car seats alone are about 10kgs each.
• All children’s toys and equipment like prams, seats and other stuff.
• The dogs and ALL their bedding and food is weight. As is the outboard motor and mounting bracket, fuel, fishing gear and safety equipment.
• That long range fuel tank and extra fuel along with that auxiliary battery and fridge and its contents are weight.
• That bull bar, roof racks, roof top tent, boat and boat rack is weight, as is that ute canopy with all the drawers and stuff in them. Draws alone can be 60 kgs unloaded and the reason for many overweight dual cab utes.
• You will not accurately guess all that weight. You will need to get your fully loaded rig weighed to find out what your rig truly weighs and how that weight is shared on the vehicle suspension and towing couplings
• Calculators are a good guess, but they are only as accurate as the information that you put into them. As guess will always be a guess and few accurately calculate the placement of the item and its impact on all suspension types and tyres.

Get your copy of SAFE CARAVAN TOWING – THE MANUAL for much more reliable information on towing your new caravan safely and legally.

It is available in E-Book version and printed hard copy posted anywhere in Australia including P.O. Boxes.

It makes an ideal gift for those you care about who are new to caravanning, or for Mum or Dad’s birthdays, Christmas or Father’s or Mother’s Day.

AVAILABLE FROM THE TRUCK FRIENDLY WEB SITE AT –
https://www.truckfriendly.com.au/safe-caravan-towing-the.../

What’s Up Down Under described it as “The New Towing Bible”, in their Nov ’24 review.

Over 2,000 copies sold in the first 12 months since the launch.

Also available at the Truck Friendly stand at upcoming caravan expos in Coffs Harbour, Tamworth, Rockhampton, Fraser Coast, Toowoomba, Lismore and Newcastle.

Love to hear your feedback.

Stay safe.

Cheers
Ken Wilson
Truck Friendly caravan road safety program
[email protected]

EASY CARAVAN WEIGHING AND REPORT FOR $58.00.GoWeigh weighbridges offer a very easy to follow and access comprehensive to...
04/06/2026

EASY CARAVAN WEIGHING AND REPORT FOR $58.00.

GoWeigh weighbridges offer a very easy to follow and access comprehensive towing weights for your caravan and tow vehicle.

There are approximately 25 throughout Australia, located at many BP Roadhouses on major highways for easy access.

If you use the $58 ‘CARAVAN WEIGH’ feature you get a two-part weigh, unhitched and then hitched. Enter your mobile number and/ or email address and you will receive a comprehensive 3-page report as per the sample supplied plus photos of your vehicle on the weighbridge to show you were on the correct weighing pads.
If you require assistance during business hours, there is a handy phone support where the operator can remotely activate the weighbridge with you and any passengers sitting in the vehicle.

GoWeigh is the only weighbridge that offers this service. Get weighed and your report, then go to the BP roadhouse to get a coffee and have a look at your comprehensive weighing report.

Click on the ‘LOCATIONS’ page on the web site to find a GoWeigh weighbridge near you or on your next trip. There are maps on where the weighbridges are for those travelling in unfamiliar areas.

https://goweigh.com.au/caravan-weighing-guide/

We all recommend an initial weigh by a professional mobile scales operator who can offer education and usually assistance in setting things up correctly.

The GoWeigh weighbridges are a great, economical on the run, pre trip and mid trip weigh to help ensure you haven’t bought too much wine on your trip changing weight, and weigh distribution.

More information on safe caravan towing and basic safe towing practices can be found in: -

SAFE CARAVAN TOWING - THE MANUAL.

Available from the Truck Friendly caravan road safety program web site in E-Book or printed copy.

https://www.truckfriendly.com.au/safe-caravan-towing-the.../

Stay safe.

Cheers
Ken Wilson
Truck Friendly caravan road safety program
[email protected]

ELECTRIC CARAVAN BRAKES, KEN'S TIPS.MANY DO NOT FULLY UNDERSTAND HOW THEY WORK.Firstly, and foremost, as systems vary, y...
03/06/2026

ELECTRIC CARAVAN BRAKES, KEN'S TIPS.
MANY DO NOT FULLY UNDERSTAND HOW THEY WORK.

Firstly, and foremost, as systems vary, you will need to fully read and understand the instructions that come with your particular electric brake set up. If not, have the installer go through the system with you. Most of us will learn something new by redoing this from time to time.

Many mobile scales operators who have been weighing caravans for many years have advised that they see many drivers who may not fully understand how to use the electric brakes fitted to their caravan / trailer and tow vehicle. Lights, adjustments and control placements vary. Many do not understand that pressing the control k**b on many popular models will activate the caravan brakes independently. It should be held in, not simply press and release for continued braking. Again, read your instructions.

SO, HERE ARE SOME TIPS ON USING YOUR ELECTRIC BRAKES.

This section refers to Light Vehicles (Under 4,500 kg GVM) towing trailers up to 3,500kg ATM. This is by far the majority of caravan rigs on Australian roads today. Regulations for medium and heavy vehicles may vary depending on the trailer and brake types used.

Firstly, and foremost, as systems vary, and technology changes, you will need to fully read and understand the instructions that come with your particular electric brake set up. If not, have the installer go through the system with you. Most of us will learn something new by rereading this from time to time, so keep the instructions in the glove box with other relevant documents.

Many new vehicles may also have trailer electric brake controllers factory fitted.

The basic 6 x 4 m suburban box trailer which is recognised as being under 750 kg ATM (Aggerate Trailer Mass) weight, does not usually require its own separate brakes and relies on the towing vehicles brakes to slow the trailer at the same time. However, as the weight of the trailer increases, different trailer braking systems will be legally required.

Under Australian / state regulations, towing any trailer over 750 kgs ATM requires dedicated trailer brakes be fitted to the trailer, loaded or not.

These can be override or electric brakes up to 2,000 kgs GTM trailer fitted to at least one axle, however, electric brakes are required for trailer weights beyond 2,000 kg GTM and fitted to all trailer axles.

Note: - GTM reference and not ATM. It is now a requirement in VSB1 revision 6 for trailer manufacturers to fit a vehicle plate that specifies ATM, GTM and Tare. ATM was the only requirement for the vehicle plate in VSB1 rev6. If a trailer manufacturer did not specify a GTM then ATM was used to determine braking requirements.

Override brakes simply activate the brakes on the trailer when inertia pushes the trailer tow hitch sliding mechanism forward when the tow vehicle brakes. As the trailer moves forward under tow vehicle braking inertia, the movement pulls on pretensioned brake cables which activate the brakes. Some systems may activate a hydraulic system to activate the trailer brakes.

Overriding brakes, by their design will usually be on or off with very little smoothness to their operation. A spacer lever can be activated to prevent the trailer moving forward under inertia and therefore deactivate the brakes form working, so ensure it is in the desired position for your needs each trip considering the total weight of the trailer. See photo attached.

Due to the jerky nature of the brakes, they are not usually recommended for horse floats or animal transport. They are one of the cheapest forms of trailer braking.

Electric brakes, as the name suggests, are activated electrically from a controller in the tow vehicle and the electric brake activation set up on the trailer.

RULE NUMBER ONE. “IF THE BRAKES ARE NOT ADJUSTED CORRECTLY, THEY WILL NOT WORK CORRECTLY.”

1. Most modern electric brake units come with an adjustable brake controller mounted in the cabin, to set the brake pressure applied to the trailer brakes. Light trailers may require lighter braking, and heavier trailers may require heavier braking.

You do not want the heavy trailer pushing the tow vehicle into a collision because you, as driver did not adjust the brakes correctly for that trip, road and weather conditions and load.

2. Softer braking is also preferred around town to reduce trailer brake lock up, and heavier braking is usually required at highway speeds.

3. Electric brakes can usually be adjusted from the tow vehicle cab via a controller, and many modern units now are, ‘in very simple terms’, brake pedal pressure sensitive. The more brake pressure you apply the harder the trailer brakes are applied. Inertia sensors etc can come into play.

4. Changing road, weather, speeds and trailer load conditions may also require some adjustment of the braking controller when on the move during a trip. You will need to adjust the contror for lighter caravan braking in some conditions and harder braking in other conditions, like on wet or gravel roads, so the caravan does not push the car into a crash.

5. If the caravan rig is not set up and loaded correctly and level, the brakes will not work as intended. Different suspension types can result in vastly different loads on the dual axle caravan tyres. This can mean vastly different braking characteristics between the tyres on the caravan.

Having more weight on the rear of a caravan with dual axles can result in little or no braking on the one axle and vice versa, therefore reducing the braking efficiency in an emergency. Your trailer should be loaded and levelled correctly to help ensure similar load, and therefore braking efficiency on all axles.

I have stated many times that it is vitally important to have your trailer and rig professionally weighed to see where the weight actually is for optimum braking and control.

6. The electric trailer brakes can usually be activated independently via the controller override to brake the trailer independently of the tow vehicle to help reduce trailer sway. Pressing the override button will activate the trailer brakes only, and a vital function in the case of reducing caravan sway and assists in downhill braking control.

IT IS THEREFORE VITALLY IMPORTANT THAT YOU HAVE EASY, VISUAL AND FAST ACCESS TO THE BRAKE CONTROLLER SO THAT IT CAN BE APPLIED VERY QUICKLY IN AN EMERGENCY.

In the case of caravan sway, you will have as little as 5 seconds to understand that something is wrong, identify it is trailer sway, remember what to do and avoid the impulse to hit the brakes on the tow vehicle.

PRESS AWAY THE SWAY, as it is referred to.

You will then have to control an increasingly out of control vehicle, watch the road, and remember where the trailer brake override is located, find it while still watching the road and caravan, and be able to press it long before the 5 seconds is up and the sway reaches the uncontrollable stage. After that you just there for the ride.

Practice applying the trailer brake override on each trip so that it becomes second nature, and muscle memory for you. Have your co-pilot know what to do also, and how to apply it in an emergency when instructed by the driver. Another reason to have it in the centre position.

WHY?

If the driver is concentrating on keeping the vehicle straight on the road in a sway event they can be told by the driver to activate the brake control.

If the driver has a medical episode, the passenger can then brake the caravan and usually apply the car handbrake to slow the rig to help save the lives of driver and passengers.

The passenger can also visually check the controller and advise the driver if it has been knocked accidently and is currently on what may be an incorrect adjustment.

Some have mounted the controller mounted out of sight on the dash on the right behind the steering wheel. In this position usually the driver nor passenger can actually see the controller and check for correct adjustment and reach it easily.

I prefer mine mounted on the centre consul in plain sight, and easy to reach by me or my co-driver if needed. It is also a constant reminder that it may need adjustment.

I use the REDARC logo on the brake override button as a quick reference as to the setting for the strength of braking. I look at it as a clock face with mine set for highway and around town speeds at 10 to 4 or 20 to 2 as a guide. I fine tune it from there. My copilot can also check to see if it got bumped in error and suggest that I check it.

Electric trailer / caravan brakes are not a set and forget accessory and do need constant adjustments from around town low speed and highway speeds to work best when you need them in an emergency. After all that is why you had them installed.

Always check the trailer brakes are working correctly before heading off. A quick override brake press while in the driveway can help check their efficiency before you hit the road.

More safe towing tips and information can be found in my book ‘SAFE CARAVAN TOWING – THE MANUAL’ available from the Truck Friendly web site.

https://www.truckfriendly.com.au/safe-caravan-towing-the-manual/

Stay safe everyone.

Cheers

Ken Wilson
Truck Friendly caravan road safety program
[email protected]

Address

Bundaberg West, QLD

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